Refer to section 1.2.2. The expander is of Spira-Lox construction. .‪, Figure 9. Detroit Diesel Tools Blower Service Kit- Detroit Diesel V71 & 92 Series – M30030 $ 968.51. Our Price: $1,937.80. "Cast Iron Piston and Related Parts", see Figure The channels help the excess oil, scraped from the cylinder walls, return to the crankcase. Insert the center tang of the tool gage into the top piston ring groove ash. Quick View. "Comparison of Piston Ring Packs" 5868 Fuel system test gauge Detroit Diesel DD13 and DD15 engines Used to properly diagnose and repair fuel systems. The piston dome should be inserted into the liner, to the same depth as the ring being positioned. Quick View. The upper bearing may be held in the bore by oil on the back of the bearing, making removal from the pin bore by hand difficult. See Figure Page 20 Additional service information is available in the Detroit Diesel Series 60 Service Manual, 6SE483. Note: The oil control ring expander has a white paint stripe. Allowable Ring End Gap On-Highway Engines. I remove the pistons and cylinder liners frommy 2004 series 60 14l ? If you do not see the Series 60 part you are looking for, please use our quote request form or call us at 877.480.2120: our knowledgeable inside sales staff will gladly assist you. With the center tang into the ring groove as far as it will go, there should be no contact of the piston with the shoulders of the gage. Check the piston pin for fretting, cracking or signs of overheating. Prior to installing the piston rings, the ring gap of each piston ring must be measured.‪, Assemble the piston and piston pin rings as follows:‪, Figure 13. The compression ring is identified with a purple stripe. Install the compression and fire ring for the Series 60G engine as follows:‪, Figure 16. FREE Shipping by Amazon. Save Search. Note: Remove any dirt or debris on the backs of the bearing or dome pin bore that may take up clearance required for bearing or piston pin installation. Detroit Diesel Series 60 This tool pulls the cam drive gear hub and thrust plate forward for camshaft and/or thrust plate seal removal and installation. Add to Cart. Inspect the tapered fire ring groove (top) in the piston dome. M30160 Detroit Diesel 60 Series 14L EGR Piston Ring Compressor J-46929. "Cast Iron Piston and Related Parts" The machine used for this process must be able to withstand air pressures of 552-689 kPa (80-100 psi). Oil for lubrication and cooling is supplied by oil spray from piston-cooling nozzles installed at the bottom of each piston bore.‪, During engine operation, gas loads pushing down on the piston dome are taken directly by the piston pin and connecting rod bushing. A threaded hole on each side of the oil hole receives the connecting rod attaching bolts. As a convenience to holders of the Series 60 Service Manual, information in service manual format is attached. Save my name, email, and website in this browser for the next time I comment. detroit series 60 head ebay. 4 50/60 SERIES S50 CYLINDER KIT CROSS REFERENCE CYLINDER KIT CR FIRE RING PISTON TYPE NOTE PAGE LINE A-23532554 16.5:1 3.0mm Articulated Steel 22mm piston pin ID "heavy pin" 5 50-1 If these are detected, replace piston pin. Install the fire ring in the top groove of the piston, using a piston ring expander tool. There have been a number of design changes to the 60 Series Detroit Diesel engine in the piston assemblies. On steel piston engines, inspect the connecting rod bushing. Detroit Diesel Tools Cam Bearing Adaptor Set for Mercedes MBE 4000 – M20060-43 $ 390.41. Figure 14. Cylinder Heads (33) Manufacturer . The corresponding fretting in the piston dome can be removed using crocus cloth, wet with fuel oil. Detroit (33) Model . See Figure M50133 / PT2250-B Heavy Duty Diesel Counterbore Tool . The Series 60 engine displacement is 3.7 gallons and refers to how much fluid the pistons can move from the top dead center to the bottom dead center of the cylinders. Other guys also install new pistons and liners but also replace other components such as injectors, turbos, water pump, oil pump, bull gear, (requires front cover disassembly), oil cooler, reman head and so on. If fuel oil does not remove the carbon deposits, use a chemical solvent that will not harm the tinplate on the piston skirt. Industry . Note: Bearings are not serviced separately on steel pistons. The Detroit Diesel Series 60 Non EGR has been used in large motor vehicles such as 18-wheelers and transport buses for many years. Technician: Air Brakes and other fun stuff, Mechanic replied 10 years ago. "Piston Pin Cross Section" For the oil control ring, insert the piston dome down into the liner, until the oil control ring land is just into the liner. Drive Gear and Camshaft Gear Cover will be installed and removed as a assembly. If any are found, it is acceptable to remove burrs at the bearings or pin bore edges by careful filing. Cylinder Liner Assembly Removal on 2002-2006 Detroit Diesel 60 Series 12.7 + 14.0L EGR Diesel Engines The AERA Technical Committee offers the following information on cylinder liner assembly removal for 2002-2006 Detroit Diesel 12.7 & 14.0L EGR diesel engines. See Figure Check the skirt and dome for score marks, cracks, damaged ring grooves or overheating indications. "Flowchart for Repair or Replacement of Piston and Piston Rings" Technician: Daniel Wilson, replied 6 years ago. This information should be considered anytime cylinder liners or pistons are removed from the above engines. For engines equipped with a Compact Gear Train Assembly remove camshaft assembly as follows. Remove the cylinder head. This, new assembly offers weight savings, noise reduction and height reduction. How do I remove the... How do I remove the pistons and cylinder liners frommy 2004 series60 14L? The dome and skirt are held together by the piston pin. These channels are not drilled through the piston. If you've heard of Detroit Diesel, odds are you've heard of their Series 60 line of engines. Specifications are. "Piston Ring Gap Measurement", listed in Table Answered in 2 minutes by: 2/13/2010. Add to Cart. Category: Medium and Heavy Trucks. Some guys remove the head and slap in new pistons and liners and slam it back together in a couple of days and call that "overhauled". Detroit Diesel Engine Rebuild Overhaul Inframe Kits - Series 60 14 Ltr Rebuild Kit Section. The piston dome and piston pin bearing of the most recent design are separate parts and may be serviced separately.‪, Two special bolts and spacers are used to attach the connecting rod to the piston pin.‪, The solid-core piston pin has a drilled hole through the center to provide lubricating oil to the piston dome for cooling. The bullgear is a straight cut, Series 60 2002 Engines are equipped with a new Compact Gear Train Assembly. drops into the locating hole in the crankshaft, the engine is now at TDC on cylinder No.1. Do not refinish or polish the piston pin.‪, After cleaning, do not leave glass beads in the piston dome. Glass beading can be used to clean a piston dome. What's Save Search and Email Alert? "Piston Ring Positioning (Diesel)", See Figure The engine bore is the diameter of the cylinders, and the bore for the Series 60 is 5.24 inches. Cylinder Kit | Detroit Diesel Series 60 | 23532554 | Liner | Piston | Ring-Set 3.0 mm | Pin & Retainers | Liner O-rings | Piston Cooling Nozzle Price: $ 3,540.35. Kent Moore J-23987-2 Vacuum Cup for Piston Pin Retainer Leak Detector for Detroit 53, 71 92 Series Our Price: $20.00 ATC6400 Universal Liner Puller 4" to 6 1/4" bore Up to 15" deep PT-6400-C PT-6405 OTC-5039 Charged Air Cooler Tester Heavy Duty Diesel. Starting with the compression ring (second groove), install the compression ring and fire ring using a piston ring expander tool. 2. It will remove the tinplating. 53 Series engine pdf manual download. In Stock. Counterbore Depth Set Spacer Tool PT2000-138. As the connecting rod swings to one side on the downward travel of the piston, the major portion of the side thrust is taken by the piston skirt.‪, To determine if repair is possible or replacement is necessary, perform the following procedure. Note: Do not wire-brush the piston skirt. 1. Comparison of Piston Ring Packs, The forged steel cross-head piston is two-piece piston consisting of a dome and a skirt. Our Price: $387.31. REF. ‪, Disassemble the piston and piston rings as follows:‪, The pin, bushing, skirt and dome must be match-marked to assure proper position and orientation.‪. 4.8 out of 5 stars 7. Note: Early second keystroke ring (SKR) design piston domes have an integral piston pin bushing. Similar to J-35906 and J-35906-6A. Specifications are, Check the block bore for excessive out-of-round, taper, and high spots that could cause failure of the piston. Price: $ 3,540.35. Detroit 60 Series Cylinder Head Removal detroit 60 series head gasket set – 23532333 afs. Premium engines (identified by the letters "PK" or "BK" in the fifth and sixth positions of the model number) built on or after March 16, 1998 use pistons with forged steel domes, aluminum skirts, and closed-end connecting rods. Detroit Diesel Series 60: Differences Between 12.7L and 14L. Show More. Note: The lower pin bore bearings are removed from the pin bore first, by pushing the bearing legs outward by hand at the split lines from inside the dome saddle ear. The oil temperature in the 60 Series can range quite high. Share this conversation. Do you have a Series 60 engine from Detroit? "Flowchart for Repair or Replacement of Piston and Piston Rings", Refer to "1.21.2 Removal and Cleaning of Piston and Connecting Rod", listed in Table The page(s) may be inserted into the manual. Check the edges of the bearing and piston dome pin bore for dents and dings. detroit-diesel-series-60-service-manual 1/7 Downloaded from browserquest.mozilla.org on January 12, 2021 by guest [PDF] Detroit Diesel Series 60 Service Manual Yeah, reviewing a books detroit diesel series 60 service manual could amass your close connections listings. Show Less. Although the DDEC series indentifies the engine control type and not the piston design, generally speaking that breakdown is as follows: 1) Commonly referred to as DDEC I , these “first” generation engines used articulated (2 pcs.) "Installation of Compression Ring", Section 32.1 Description of SID 254 – DDEC-VCU Fault, Section 31.1 Description of SID 248 – Pld-Mr DDEC-VCU Datalink Fault, Section 30.1 Description of SID 243 — Cruise Control Set and Resume Switch Fault. For the most part, it probably runs great for you. Can someone send me pdf file for detroit 60 series head removal and instalation with valve adjustment with jakes. Daniel Wilson. Orient the ring gaps of the rails 180 degrees apart so that they align with the paint marks on the expander. Those are low end. Clean the ring grooves with a suitable tool or a piece of an old compression ring that has been ground to a bevel edge. Our Price: $510.19. Fire and Compression Ring Identification, A one-piece oil control ring is used in the third groove. Repeat this procedure for each ring, and record your measurements. Section 1.21 Piston and Connecting Rod Assembly . Piston Ring Installation (Diesel). The piston skirt, being separate, is free from vertical load distortion. Keyword Search . Table 12. 1 2 4 assembly of cylinder head ddcsn detroit diesel. Detroit Diesel Series 60 Common Problems and Failures. ‪, The forged steel piston uses a floating piston pin which rides on the one-piece bushing pressed into the end of the connecting rod.‪, The connecting rod and solid-core piston pin do not have drilled center orifices for lubrication. "Forged Steel Piston and Related Parts", see Figure Forged Steel Piston and Related Parts, Each piston is fitted with a fire ring, compression ring, and one-piece oil control ring with expander. 1. Installation of Compression Ring, Your email address will not be published. "Forged Steel Piston and Related Parts" Truck Parts (33) Category . Show Less. Series 60 Section 1.21 Piston and Connecting Rod Assembly. Narrow Your Search. ‪, The fire and compression rings are installed with the "football" mark facing up, see Figure Camshaft, Camshaft. If these conditions are present, the bearings must be replaced. Inspect tapered compression ring groove (second) in the piston dome. Email Alert. Cast Iron Piston and Related Parts. Overhaul Rebuild Kit | Detroit Diesel Series 60 | 14 Liter Monotherm | Pistons | Liners | Bearings | Gaskets | Headbolts | Exceed OEM Specs | 2 yr warranty If excessive fretting is evident, replace the connecting rod assembly. Oil is pressure-fed up the drilled passage in the connecting rod, through the piston pin, then through the center hole in the bearing to the underside of the piston dome. Check the bushing for excessive fretting. There is no "football" mark on any of the three oil ring components for natural gas engines. The earlier design had a non-serviceable bearing. Insert the piston rings inside of the cylinder liner one at a time, using a piston dome (inserted upside down into the liner) to push the ring down. If the piston pin used with a forged steel piston is replaced for any reason, the connecting rod bushing, Check the cylinder liner and block bore for excessive out-of-round, taper and high spots which could cause failure of the piston. Hold the tool at a 90 degree angle to the ring groove to prevent false readings. Your email address will not be published. "Comparison of Piston Ring Packs", See Figure $285.99 $ 285. This inline six-cylinder, four-cycle diesel engine for big rigs was one of the first engines to ever feature an overhead camshaft. Thermal distortion is also reduced as the piston dome expands. Qty: ^ Details . 1.62 March 26, 2009 Page 1 of 1 Nu-Line Heavy Duty is pleased to announce the availability of piston cooling nozzle 123528493 for Detroit Diesel Series 60 Engine applications. Get it as soon as Fri, Jan 15. Detroit Diesel Series 60 Inframe Overhaul Rebuild Kit for 14 Ltr Engines - (3596) Articulated piston, aluminium skirt - 16.5:1 compression ratio. Two cast iron dome designs have been used in Series 60 engines. . detroit cylinder head detroit 60 series. Piston Cooling Nozzle for Detroit Diesel Series 60® diesel engines. Easily find what you need from 2,159,457 parts available. "Fire and Compression Ring Identification", See Figure Measure piston pin outside diameter. Let’s switch gears and talk about the smoking problems with 60 Series Detroit Diesel engines. This will ensure that the rings are parallel with the top of the liner, and that they are positioned in the liner within the normal area of ring travel. "Piston Ring Location" Specifications are. Similar to J-48876. 99. Remove the piston pin bearings, marking the front of them with a paint pencil, so they can be returned to the correct location. ‪, Clean the piston and piston rings prior to inspection as follows:‪, Do not attempt to clean the piston skirt by glass beading. See Figure Make sure the paint mark can be seen after the oil control ring is installed at ring gap. Ring grooves are machined in the piston dome. 2. SERIES 60 SERVICE MANUAL 5. Rotate the engine by hand to get the No. The next revision to this manual will include the revised information. It includes three different enginesan 11.1L, a 12.7L, and a 14L. If the gage makes contact at point A or point B, the fire ring groove is worn beyond usable limits. If any of these indications are present, replace the piston. Non-premium engines use pistons with cast iron domes and skirts and open-end connecting rods. This is an inline 6-cylinder engine, and it weights 2,840 lbs. 19 60 03arev pdf piston and connecting rod assembly ddcsn. Inspect the piston and piston rings as follows:‪. Do not allow the glass beading to contact any area of the piston pin bushing or pin bore. is recommended. 1. The piston pin bushing cannot be replaced in these piston domes. NUMBER: 11–60–02 S.M. At that time, it differed from most on-highway engines by using an overhead camshaft and "drive by wire" electronic control.In 1993, it was popular on many USA buses in the 11.1 L (677 cu in) displacement. Note: Burn spots may indicate an obstruction in the connecting rod or piston pin oil passage. Parts For Detroit Diesel Series 60 14 Ltr Parts - Engine Overhaul Kit Section. If fire ring groove is worn beyond usable limits, replace piston dome. Piston Ring Positioning (Diesel), Install the oil control ring for the Series 60G engine as follows:‪. Note: Steel pistons will require the removal of the circlip before withdrawing the piston pin. The 11.1L and 12.7 L were introduced at the same time, but the 12.7 long outlasted the smaller version. The earlier design had a non-serviceable bearing. Oil Control Ring Installation (Diesel). Check the groove clearance at four spots, at 90 degree intervals. Detroit Diesel Series 60 Front and Rear Crankshaft Seal and Wear Sleeve Installer Heavy Duty OEM Alternative J-35686-B Two Cycle 92 12.7L 14L Engine Crank Oil Seals 23516969 23513578 23513485 23518355 . See Figure : 1.23 ENGINE: 60 DATE: December 2002, Detroit Diesel has released a new Compact Gear Train Assembly for the Series 60 2002 engine. Search Results for Detroit series 60 Piston on HeavyTruckParts.Net. If excessive fretting is evident, replace all three bushings. The cast iron cross-head piston is a two-piece piston consisting of a dome and a skirt. After the three rings have been positioned in the liner, measure the ring gap of the top ring with a feeler gage. Measure the ring land parallel to and at 90 degrees to the wrist pin. , and see Figure Install the upper and lower rails ensuring one is on the upper side of the expander and the other is on the lower side of the expander. Inspect the edges of the bearings and piston dome pin bore. See Figure .‪, Figure 5. Do not allow the glass beading to contact any area of the piston pin bushing or pin bore. The dome and skirt are held together by the piston pin. For your convenience, please use the product links below to shop our inventory. Flowchart for Repair or Replacement of Piston and Piston Rings, Refer to "1.21.2 Removal and Cleaning of Piston and Connecting Rod" Ring grooves are machined in the piston dome. 6. Note: The expander and both rails may be installed with either side up. If a piston pin bushing is replaced for any reason, the piston pin for that cylinder must also be replaced.‪. 7. Micro Bead Glass Shot MS-M 0.0736-0.1473 mm (0.0029 -0.0058 in.) . Quick View. High torque engines (identified with "FK" or "HK" in the model number) also uses a steel piston, but of a larger diameter (14L).‪. Below are some of the most prevalent differences between the old and new style Series 60 engines. NHD-DD1.62-1 Group No. The piston dome, including the compression ring grooves, is not tin-plated and may be wire-brushed to remove any hard carbon. Note: The oil control ring may be installed in either direction. "Articulated Steel Piston Pin", Refer to "1.19.3.1 Inspection of Piston and Piston Rings", See Figure Thermal distortion is also reduced as the piston dome expands. "Piston Oil Relief Channels", See Figure Detroit Diesel Series 60 Power and torque Power 11.1 liter 250-350 hp, 187-261 kW @ 2100 rpm 12.7 liter 350-425 hp 261-317 kW @ 2100 rpm 14.0 liter 425-515 hp 317-384 kW @ 1800-2100 rpm Torque 11.1 liter 1100-1250 lb.ft, 1492-1695 Nm @ 1200 rpm 12.7 liter 1250-1400 lb.ft, 1695-1898 Nm @ 1200 rpm 14.0 liter 1450-1650 lb.ft, 1966-2237 Nm @ 1200 rpm Withdraw the piston pin and mark the front of the piston with a paint pencil, so it can be returned to the correct cylinder location. The piston skirt, being separate, is free from vertical load distortion. Perform the following steps on current cast iron domes: Separate the piston skirt from the piston dome and mark the front of the dome ear and skirt with a paint pencil, so they can be returned to the correct location. Install the ring expander in the oil control ring groove in the piston. 1 piston at TDC. See Figure Install the fire and compression rings as follows:‪, To avoid breaking or overstressing the rings, do not spread them any more than necessary to slip them over the piston dome.‪, Figure 15. Only 2 left in stock - order soon. Required fields are marked *. Install the expander in the bottom groove of the piston. : Air Brakes and other fun stuff, Mechanic replied 10 years.. An emery cloth to remove any hard carbon by hand to get the no rails..., cracking or signs of overheating assembly must be replaced in these piston domes pin that... Are removed from the oil ring $ 390.41 spots may indicate an obstruction in the dome. Bushing or pin bore was one of the piston pin.‪, after cleaning, not. For the Series 60G engine incorporates a 3.5 mm fire ring groove ring groove top! It probably runs great for you of a dome and skirt are held together by the skirt. 10 years ago inserted into the liner, to the wrist pin 2,159,457 parts available bore. Weights 2,840 lbs keystroke ring ( rectangular cut compression ring ( rectangular cut compression ring and a skirt of! And record your measurements be successful I comment ’ s switch gears and talk about the problems! Emery cloth to remove burrs at the bearings or pin bore edges by careful filing installed in direction! Be able to withstand Air pressures of 552-689 kPa ( 80-100 psi.... Skirt and dome for score marks, cracks, damaged ring grooves, is free vertical. Repair or Replacement of piston ring expander tool Series Detroit Diesel Series 60® Diesel engines integral piston.. 60 Section 1.21 piston and piston rings as follows: ‪ detroit 60 series piston removal PT-6405-C. Our Price: $ 683.26 check piston... Smaller version is no `` football '' mark on any of these indications are present, replace three! Dd15 engines used to clean a piston dome pin bore edges by careful filing DDC6030B $ 20.60 purple. Manual format is attached product links below to shop Our inventory holders of the piston and piston rings piston. Instalation with valve adjustment with jakes ring ( SKR ) design piston domes have an integral piston.... J-33880 $ 2,060.00 assembly ddcsn ddcsn Detroit Diesel Series 60 service manual online are removed the! For engines equipped with a suitable tool or a piece of an old compression detroit 60 series piston removal groove to false... If piston pin replied 6 years ago emery cloth to remove any carbon deposits from the liner. Location '', and 14L engines next revision to this manual will include the revised information 1.21! ( top ) in the piston pin ring for the next time I comment … M30160 Detroit Diesel TUBE. The fire ring using a piston ring Compressor J-46929 Series 60 line of engines piston.. The smoking problems with 60 Series 14L EGR piston ring Packs, the bearings and piston rings '',! Cooling Nozzle for Detroit Diesel engines dome, including the compression ring fire. Worn beyond usable limits repeat this procedure for each ring, compression ring ( second groove of tool! By hand to get the no revised information harm the tinplate on the piston of an compression. After the oil ring components for natural gas engines it as soon Fri! Or piston pin pistons with cast iron cross-head piston is a straight cut, Series 60 14L Diesel! Is installed at ring gap of the three rings have been used in the liner, measure the land! 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Ring gap smoking problems with 60 Series head gasket SET – 23532333 afs ‪! And other fun stuff, Mechanic replied 10 years ago use the product links below to shop Our inventory Cover.: the oil control ring expander tool engine Rebuild Overhaul Inframe Kits - Series 60 engines Comparison! Anytime cylinder liners frommy 2004 Series 60 is an inline-six 4 stroke Diesel engine for rigs... To prevent false readings white paint stripe, Jan 15 a result an... Corresponding fretting in the oil hole receives the connecting rod attaching bolts Replacement of piston and connecting rod ddcsn. And transport buses for many years and skirt and dome for score marks cracks. Three-Piece oil ring grooves with a fire ring, a 12.7L, and 14L engines Nozzle for Detroit Series. Equipped with a Compact Gear Train assembly ring in the connecting rod assembly the smaller version evident... Do you have a Series 60 is 5.24 inches easily find what you need from 2,159,457 parts...‪, two cast iron dome designs have been used in large motor such., 12.7L, and website in this browser for the next revision to this manual include. Ddcsn Detroit Diesel 60 Series Detroit Diesel Series 60 is 5.24 inches second groove of the hole. The corresponding fretting in the bottom groove of the piston pin bushing is replaced for any reason, fire. - Series 60 engine from Detroit Kits for Detroit 60 Series Detroit Diesel, odds you! An oil cooler … M30160 Detroit Diesel save my name, email and... Engines equipped with a new Compact Gear Train assembly replied 6 years ago careful filing the first engines ever! On HeavyTruckParts.Net the dome assembly must be replaced in these piston domes the tool at a 90 degree angle the. Pistons will require the removal of the piston dome rings ''.‪, Internal of. Design piston domes ) design piston domes have an integral piston pin Cross Section.‪! Can range quite high Identification, a rectangular cut compression ring that been. Our inventory the rails 180 degrees apart so that they align with the compression grooves! Steel pistons will require the removal of the piston rings ''.‪, Figure 5 as in piston. Tool at a 90 degree angle to the same depth as the ring being positioned manual format is attached (! The bearings or pin bore are found, it is detroit 60 series piston removal to remove any carbon! Attaching bolts offers weight savings, noise reduction and height reduction view and Download Diesel... Glass beading to contact any area of the piston dome, including the compression ring fire... By careful filing 60 service manual, information in service manual, in! Skirt are held together by the piston and Related parts ''.‪, Internal parts the... Cracks, damaged ring grooves: Air Brakes and other fun stuff, Mechanic replied 10 years.! Spots detroit 60 series piston removal indicate an obstruction in the crankshaft, the engine bore is the diameter of the bearing piston! Pdf piston and connecting rod assembly 60 14L a or point B, forged. Four spots, at 90 degrees from the upper surface of the cylinder walls, detroit 60 series piston removal to wrist. Time has progressed, the piston pin bushing, the forged steel piston and piston rings.‪. 60 piston on HeavyTruckParts.Net on cylinder No.1 it includes three different enginesan 11.1L, 12.7L, and it weights lbs... Point a or point B, the engine by hand to get the no next I...